Recent progress of intelligent production line you

2022-06-14
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Recent progress! You haven't seen the recent progress of intelligent production line

! Intelligent production line you haven't seen

China Construction machinery information

the most beautiful family in April, CIMC Lingyu launched an offline public activity to appreciate high-end manufacturing lines with the theme of "seeing high-end luoshang peonies in Henan". Customers, partners and friends in the industry have been in constant contact. They visited the intelligent production line of phase I of CIMC Lingyu Tianqi project, enjoyed the national color and natural fragrance peony flowers and praised them one after another. So, what is the latest progress of the Apocalypse project

explore the mystery of Apocalypse

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"Apocalypse project" is a production line upgrading and green transformation project of Luoyang CIMC Lingyu Automobile Co., Ltd. The first phase of the "Apocalypse project" has been completed in April 2020, the second phase will be completed in May this year, and the third phase will be approved this year

in 2020, CIMC began to build a high-end manufacturing system based on "upgrading product modules, improving lighthouse factories, initiating marketing changes and promoting organizational development". CIMC Lingyu responded positively, "Apocalypse project" as a key link for Lingyu to comprehensively build a high-end manufacturing system. The project adapts to the thinking of industry 4.0, deeply integrates intelligent manufacturing and industrial interconnection, intelligently upgrades and transforms the original manufacturing plant, uses laser blanking and forming equipment, robot automatic welding, full-automatic powder spraying line and rhythmic assembly line, and finally realizes the "production of special vehicles by producing commercial vehicles"

the first phase of Tianqi project is a full-automatic powder spraying and assembly line, which is more environmentally friendly, energy-saving and flat than painting, overturning the previous spraying operation mode of tank car industry. It adopts the Swiss Jinma electrostatic powder spraying system. Through the new laser contour scanning technology, 32 discharge guns can be automatically adjusted in real time according to the shape of the workpiece. The spray gun can preset 255 spraying procedures, and the one-time powder feeding rate can reach more than 95%. The thickness of powder spraying coating is uniform, and one hanging product can be completed in 10 minutes, and one-time spraying can reach 120 μ M. the original painting process needs 3 times to reach the standard film thickness, and the efficiency is greatly improved

innovation

CIMC Lingyu coating automatic powder spraying production line adopts the world's first nano ceramic environmental protection pretreatment in the industry to cooperate with the electrostatic powder spraying process, realizes the automatic and intelligent electrostatic powder spraying on special vehicles, and creates a new benchmark for the coating upgrading of the tank car industry abroad

environmental protection

solid powder spraying process is adopted to achieve zero VOCs emission in recent years; No phosphorus, no heavy metal pretreatment process, the production process is green and environment-friendly

safety

the whole line is equipped with safety monitoring system, energy consumption monitoring management system and emission detection system to realize the intelligent monitoring of the whole process of the production line, and there is no occupational health risk for employees

intelligent

central control system realizes the functions of automatic data acquisition, remote monitoring, data analysis and output of the whole line; Automatic workpiece identification and intelligent switching of production process

high efficiency

beat production, 10 minutes a beat, the production efficiency is increased by more than four times, and the product time is shortened from 48 hours to 4.5 hours

high quality

powder coating has the characteristics of corrosion resistance, aging resistance and wear resistance, and the corresponding driving force is obtained by emitting a large number of electrons; The hardness of the coating can reach grade H, and the long-term service life of the coating can be extended to 7 years

the second phase of Tianqi project is an automatic production line for mixing truck frame welding. It was approved in July 2020. At present, it is in full swing and is expected to be put into operation in May. The line adopts the metronomic high-speed line combined with the working island operation mode, divides the mixer frame operation into multiple areas, and replaces the original manual welding production mode with welding robots and auxiliary welding equipment. After completion, the automation rate of the whole line is increased by 60% compared with the previous one. At the same time, the number of people with shopping bags and vegetable baskets in the industry has increased significantly. The first overall dust removal scheme is also a highlight of the project, which can completely solve the problem of smoke and dust in the welding workshop and greatly improve the working environment

the third phase of Tianqi project is the final work of the company's mixer production line upgrading. The project will be approved this year. After the overall completion of the "Apocalypse project", the most complete digital production plant of mixer truck in the industry will be built to truly realize high-end manufacturing

CIMC Lingyu has 61 years of history, 51 years of automobile manufacturing history and 20 years of tank car production history. This intelligent production line upgrade is a new revolution in Lingyu's manufacturing history and the most strategic innovation project at present. CIMC Lingyu plans to build a new factory that is environmentally friendly, efficient and suitable for mass production in three years. It will become the engine for Lingyu to take off in the next ten years and open the road of Lingyu's high-end intelligent manufacturing. It is of great significance to CIMC Lingyu and even to the vehicle group. Lingyu automobile will continue to upgrade its manufacturing, promote the improvement of service level and drive the qualitative growth of performance with the most advanced design and manufacturing

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